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Module 4 of 8 · 20 min

Distance, height and twisting

Free manual handling course: read the module, review with the questions and move on to the next one. At the end, a test and a PDF certificate.

Module 4 of 8 · Course contents

Close to the body

The annex of the decree counts as a risk a load held away from the trunk or with twisting or bending. The guide recommends a horizontal distance between hands and body of 25 cm or less.

Between knuckles and shoulders

  • The good zone for raising or lowering a load is between knuckle height and shoulder height.
  • Loads should never be lifted above the head.
  • Twisting your trunk with the load greatly increases pressure on the lower back: turn with your feet.

Carrying it somewhere

Ideally a load should not be carried more than 1 metre; more than 10 metres means great physical effort. For a 6 to 8-hour shift, the guide advises not exceeding these cumulative weights:

Distance of each carryTotal weight per shift
1 to 5 m6,000 kg
5 to 10 m3,600 kg
10 to 20 m1,200 kg
In practiceTo take a box from the back of a car boot you have to stretch your arms and lean in: first slide it to the edge, then lift it close to your body.

Source: Real Decreto 487/1997, sobre manipulación manual de cargas (manual handling of loads; consolidated text, in Spanish), annex, points 1 and 2 · INSST, Guía técnica de manipulación manual de cargas (technical guide, 2024 edition, in Spanish), comments on the annex, points 1 and 4, table 5

Quick review

Check that you've understood. These are questions from the final test: tap an answer to see whether it's right and why.

What horizontal distance between hands and body does the guide recommend?

Between which heights is the good zone for raising or lowering a load?

What should you do to change direction with a load in your hands?

Course contents